Thermoplastic cotton felt with or without epoxy-polyester resin
AIRLAY system
This thermoplastic felt with an epoxy-polyester resin is composed of recycled textile cotton fibers bonded with low-melt, two-component polyester fibers and epoxy resin. The result is a firm felt with a certain thickness. The goal is to manufacture lightweight felts with significant thicknesses and low densities (e.g., 45 kg/m³).
Main features:
Excellent acoustic performance
Pleasant to the touch
Light
Thickness varies depending on the paper weight: from 2.5 mm to 10 mm
Available in rolls or sheets
Recyclable at the end of its life
100% recyclable
Custom compositions available
Excellent mechanical resistance
Acoustic performance
Weight: from 200 g/m² to 1500 g/m² (for PES 1000g maximum)
Thickness: from 2 mm to 20 mm (20 mm if pre-needled + heat-sealed)
Binder fiber content: from 0% to 30%
Recycled or first-choice synthetic fibers, animal or plant-based: from 70% to 100%
Wide selection of blends
We can add a non-woven fabric to our felts. This non-woven fabric ranges from 20 g/m² to 300 g/m². We can also work with treated fibers. Needle-punched felt can be combined with heat-bonding. This additional bonding provides enhanced mechanical properties.